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TPM Policy

We believe that TPM provides the life cycle approach of improving the overall performance of the machine/equipment through:

Total Productive Maintenance (TPM) Policy

We believe that TPM provides the life cycle approach of improving the overall performance of the machine/equipment through:

  • Improving productivity by highly motivated staff/workers.
  • Satisfying the customer needs by delivering the right quantity at the right time with desired quality.
  • We are committed to follow the TPM principles to enhance our competitive position in the market and hence financial position in the market by achieving:
    • Zero accidents
    • Zero breakdowns
    • Zero defects

TPM

In 2017, overall Packages EE increased by 3.1% and waste decreased by 4% from last year. Biggest contributors for EE and waste figure improvement are Conversion unit, Business Unit Consumer Product and Offset line, Business Unit Folding Carton with figures of 5% and 12% respectively. Targets for 2018 are leaner than before.

Few cost saving and productivity enhancement projects led by Manufacturing Excellence department include:

  1. Factory wide Fork lifters optimization by reducing 20% fork lifters and saving PKR 2.8 million in 2017 while projecting PKR 3.1 million savings for 2018.
  2. Replacing plane wooden pallets with nonstop pallets to eliminate pile changeover stops giving additional EE help as well as using recycled wood to manufacture nonstop pallets thus reducing the cost by 60% and saving PKR 1.3 million annually.
  3. Productivity increase in Napkin Section of BUCP and Cutting and Creasing of BUFC by 30% through time and motion study of working staff.
  4. Productivity increase in Central Stores by 22% thus eliminating night shift without effecting the load.

Also, TPM Facilitator course (1440 manhours) was conducted in September 2017 for new joiners. Safety is already amongst the top priorities of Packages Limited and the SAPL (safety assurance perfect line) on our machines is a big contributor in making our production halls safer than before.